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3.2.1.12. Oil pallet


Sequence of an inhaling of nuts and bolts of the aluminum oil pallet


Removal

PERFORMANCE ORDER
1. Put the car on the emergency brake, then lift a forward part of the car and establish on supports. Disconnect the battery from weight.
2. Unscrew screws and remove a plastic casing under the engine.
3. Merge oil from the engine. After a drain of oil clear a drain stopper, turn and tighten with the set moment. If works are performed at approach of term of replacement of oil and the filter, then it is recommended to replace the filter also. After assembly in the engine fill in fresh oil.
4. Being guided by the description in subsection 6.1.13, disconnect a reception pipe of the muffler from a final collector.
5. In the sequence return specified rice. The sequence of an inhaling of nuts and bolts of the aluminum oil pallet, turn off all bolts of fastening of the small pallet stamped from steel to the basis of the main pallet cast from aluminum alloy. Open with blows of a palm consolidation of the small pallet and get it from under the car.
6. Turn off bolts and remove a maslootrazhatelny plate from the basis of the aluminum pallet.
7. Slightly raise a transmission case a jack, having laid a board that the jack apprehended unit weight. It is also possible to hang out the engine on a traverse or on a waist.
8. On cars from the manual transmission mark with a marker a bolt arrangement on an arm of a forward support. On these tags the bolt will be established at assembly. Release and turn off a nut, then get a coupling bolt of a support.
9. On all cars release and turn off a nut of a coupling bolt and get a bolt from a back support of the power unit.
10. Release and turn off four bolts of fastening of the central longeron to a body, remove a longeron assembled and get from under the car. Remove a restrictive ring which is established between a back support and an arm.
11. On the cars equipped with the conditioner release and turn off bolts of fastening of the lower arm of the compressor of the conditioner to the aluminum pallet.
Prevention

The compressor should not be removed.


12. Turn off two bolts of an overlay of the pallet.
13. Remove a slip then access to two nuts of fastening of the pallet will be provided.
14. In the sequence return specified in the drawing, turn off nuts and bolts of fastening of the aluminum pallet to the basis of the block of cylinders.
15. Turn off two bolts of fastening (1) of a flange part of the oil pallet to a transmission case. These bolts should be screwed in nearby carving openings (2) and to use them for removal of the oil pallet from the block of cylinders by a wraparound. Wrap bolts against the stop in the demountable plane of the block of cylinders, then serially tighten bolts, gradually increasing effort, providing thereby removal of the pallet, uniform without distortions, from the basis of the block of cylinders.
16. Remove the aluminum pallet and turn out the bolts used for separation of the pallet from the block of cylinders.

Prevention

On the cars equipped with automatic transmission it can be necessary for removal of the pallet to disconnect a selector lever cable from transmission.


17. Until the pallet is removed turn off two bolts and remove from a framework of covers of radical bearings of the crankshaft an oil receiver with the filter of rough cleaning and a maslootrazhatelny plate. Remove the ring laying established between the filter of an oil receiver and a cover of a chain of the mechanism of gas distribution. Wash out the filter of rough cleaning in solvent. Check existence of contaminations or gaps in an oil receiver filter grid. At any signs of damages replace an oil receiver assembled with the filter of rough cleaning.
18. Check existence of signs of damages on rubber plugs of the central longeron, in need of the plug replace.

Installation

PERFORMANCE ORDER
1. Clear the demountable planes of both pallets and the block of cylinders of the consolidation remains, then wipe absolutely pallets and the internal surfaces of the engine.
2. In a flute of an oil receiver lay new ring laying and establish an oil receiver on the basis of a cover of the chain drive. Reliably tighten bolts of fastening of an oil receiver. Establish a maslootrazhatelny plate on inflows in the lower part of a case of the crankshaft, reliably tighten fastening bolts.
3. Make sure that the demountable planes of the pallet and block of cylinders dry and pure. Apply a continuous strip of sealant on the condensed surface of the aluminum pallet. Meité in a look that around all the bolts noted by an asterisk the strip has to be outside, and around other bolts – from within.
4. Apply the pallet in the place to the block of cylinders. Wrap bolts and nuts, tighten them by hand. Tighten bolts and nuts of the pallet with the set moment, in the sequence specified rice. Sequence of an inhaling of nuts and bolts of the aluminum oil pallet.
5. Wrap two bolts of fastening of a flange of the pallet to a transmission case, reliably tighten them. If necessary connect a selector lever cable.
6. Establish a cover on a flange part of the pallet, tighten bolts.
7. On the cars equipped with the conditioner reliably tighten bolts of fastening of an arm of the compressor.
8. Having convinced available all rubber plugs, establish a restrictive ring on an arm of a back support of the power unit. Establish into place the central longeron, having combined with engine support, wrap bolts with washers. Tighten bolts of fastening of the central longeron with the set moment.
9. On cars from the manual transmission establish a coupling bolt of a forward support of the power unit in the place, wrap a nut. Expose the power unit so that the coupling bolt of a forward support was precisely combined with the tag put before dismantling. Then tighten a bolt with the set moment.
10. Insert a coupling bolt of a back support of the power unit and tighten a nut with the set moment.
11. Remove a jack from under a transmission case.
12. Establish a maslootrazhatelny plate in the basis of the aluminum pallet, reliably tighten bolts.
13. Check purity of a demountable surface of the small oil pallet (stamped from steel). Apply a continuous strip of sealant on this surface.
14. Apply sealant on a flute between openings on the center of a demountable surface, and also around an internal edge of each of openings under bolts.
15. Apply the pallet in the place and tighten bolts by hand. Tighten bolts in the specified sequence with the set moment.
16. Establish a reception pipe of the muffler (see subsection 6.1.14).
17. Establish the lower guards, tighten fastening screws.
18. Fill in oil in the engine.